Interactive training course · 5 days

Solvent Chemistry: Application and Selection

كيمياء المذيبات: التطبيق والاختيار

Next date
Available in-house
Fees from
—per delegate
Formats
In-house training0 sessions
Duration
5 daysCertificate

Overview

Solvents are used throughout refineries, gas plants and chemical facilities, from amine and glycol systems that treat gas to aromatic extraction, lube oil refining, dewaxing and cleaning operations. The performance of these units depends on the chemistry of the solvent: its selectivity, capacity, stability and interaction with contaminants. Solvent degradation, foaming, corrosion, losses and contamination are among the most common causes of poor performance, off-specification products and high operating costs. Many solvents are also toxic or flammable, so their safe handling and disposal are an important part of plant operation.

This course provides a practical understanding of solvent chemistry as applied in oil, gas and petrochemical processing. Participants learn the principles of solubility, polarity, hydrogen bonding and phase equilibrium, and how they determine solvent selection for absorption, extraction and extractive distillation. The course covers amine and physical solvents for gas treating, glycols for dehydration, sulfolane, NMP, furfural and other solvents for aromatics and lube processing. It also explains solvent degradation mechanisms, foaming, corrosion, reclaiming and filtration, solvent losses and their reduction, laboratory monitoring, and the health, safety and environmental aspects of solvent handling and storage.

Objectives

  • Explain solubility, polarity and phase equilibrium as the basis of solvent processes
  • Select suitable solvents for absorption, extraction and extractive distillation duties
  • Describe the chemistry of amine, physical and glycol solvents used in gas treating
  • Understand solvents used in aromatics extraction and lube oil processing
  • Identify solvent degradation, foaming and corrosion mechanisms and their causes
  • Apply reclaiming, filtration and monitoring methods to maintain solvent quality
  • Handle, store and dispose of solvents safely and in line with environmental rules

Who should attend

Process engineers, plant operators and supervisors, laboratory chemists, technical support staff and HSE personnel working with solvent-based units.

Training methodology

The course combines explanation of solvent chemistry with analysis of real laboratory results, operating data and troubleshooting cases from gas, refining and petrochemical units. Participants interpret solvent analyses for heat stable salts, degradation products, water and contaminants, calculate solvent circulation and losses, and compare solvents for given separation duties. Foaming and corrosion problems are examined through practical examples and photographs. Safety data sheets are reviewed to identify handling and exposure controls. Group exercises reinforce key points, and each day ends with a short quiz and discussion of solvent issues at participants' plants.

Programme outline

Day1Principles of Solvent Chemistry
  • The role of solvents in gas treating, refining and petrochemical processing units
  • Solubility, polarity, hydrogen bonding and their effect on how solvents dissolve components
  • Vapour-liquid and liquid-liquid equilibrium and their importance in solvent-based separation
  • Selectivity, capacity and the key properties used to compare different solvents
  • Physical properties of solvents: boiling point, viscosity, density and thermal stability
  • Absorption, extraction and extractive distillation as the main solvent processes
  • Practical exercise: comparing candidate solvents for a given separation duty in a plant
Day2Gas Treating Solvents
  • Amine chemistry for removing hydrogen sulfide and carbon dioxide from gas streams
  • MEA, DEA, MDEA and formulated amines and how to choose between them
  • Physical and hybrid solvents such as Selexol and sulfinol and their applications
  • Glycol chemistry for gas dehydration using TEG and other common glycols
  • Solvent circulation rate, loading and regeneration energy in treating units
  • Contaminants in gas treating solvents: hydrocarbons, solids, oxygen and heat stable salts
  • Practical exercise: calculating amine circulation and acid gas loading for a unit
Day3Refining and Petrochemical Solvents
  • Aromatics extraction with sulfolane, NMP and glycol-based solvents in petrochemical plants
  • Extractive distillation for benzene, butadiene and other high-purity petrochemical products
  • Lube oil refining with furfural and NMP and the removal of aromatics from base oils
  • Solvent dewaxing with MEK and toluene and the control of wax crystallisation
  • Solvent deasphalting with propane and butane for heavy residue upgrading
  • Solvent recovery systems and the reduction of losses in refining units
  • Practical exercise: reviewing a solvent recovery section and estimating losses
Day4Degradation, Foaming and Corrosion
  • Thermal and oxidative degradation of amines, glycols and other process solvents
  • Heat stable salts, degradation products and their effect on unit performance
  • Causes of foaming, including hydrocarbons, solids, surfactants and degradation products
  • Antifoam selection, dosing and the risks of overuse in solvent systems
  • Corrosion mechanisms in solvent systems and the role of solvent quality
  • Reclaiming, filtration and carbon beds for restoring solvent quality over time
  • Practical exercise: interpreting solvent analysis reports and recommending corrective actions
Day5Monitoring, Safety and Environment
  • Laboratory tests used to monitor solvent quality and contamination in operating units
  • Setting solvent quality limits and building an effective monitoring programme
  • Health hazards, exposure limits and personal protection for common process solvents
  • Flammability, storage, transfer and spill control for solvents on site
  • Solvent waste handling, disposal options and the environmental regulations that apply on site
  • Group exercise: troubleshooting a treating unit with foaming and high solvent losses
  • Final assessment and discussion of solvent issues at participants' own plants

Dates and fees

There are no scheduled dates for this course at the moment. Request it as in-house training, or ask us about the next date.

Certificate

Every delegate who attends the full programme receives a Harfard Technology certificate of completion stating the course title, duration, dates and venue.

Frequently asked questions

Will I receive a certificate?
Yes. Every delegate who attends the full programme receives a Harfard Technology certificate of completion.
What is the difference between classroom and online?
The content and trainer are the same. Classroom sessions run in a training venue in the chosen city; online sessions are live with the trainer over the internet.
Can you run this course for our company?
Yes. We deliver the course in-house at your premises or in a city you choose, adapting examples and exercises to your facilities.
How do I register?
Choose a date and click "Register", or send your request from the contact page. Our team will contact you to confirm your seat and send payment details.

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