Cathodic Protection for Pipelines and Facilities
الحماية الكاثودية لخطوط الأنابيب والمنشآت
- Next date
- Available in-house
- Fees from
- —per delegate
- Formats
- In-house training0 sessions
- Duration
- 5 daysCertificate
Overview
Corrosion of buried and submerged steel is one of the main threats to pipeline and terminal integrity, and coatings alone cannot stop it because no coating is free of defects. Cathodic protection closes that gap, but only when it is designed correctly, commissioned properly and monitored with discipline over the life of the asset. This course explains the electrochemistry behind corrosion and cathodic protection in practical terms, then works through the design of galvanic and impressed current systems for pipelines, tank bottoms, well casings and plant piping. Participants learn how to take and interpret potential measurements, run close interval and DCVG surveys, recognise interference from foreign structures and AC power lines, and diagnose a system that is no longer protecting. The emphasis throughout is on decisions an engineer or technician has to make in the field.
Objectives
- Explain the corrosion cell and how cathodic protection stops it
- Compare galvanic and impressed current systems and select the right one
- Size anodes, groundbeds and transformer-rectifiers for typical structures
- Apply protection criteria and correct for IR drop
- Plan and interpret CIPS, DCVG and coating surveys
- Identify and mitigate DC and AC interference
- Troubleshoot under-protected and over-protected systems
Who should attend
Corrosion and integrity engineers, pipeline engineers, CP technicians, inspection staff and maintenance engineers responsible for buried or submerged assets.
Training methodology
Each concept is followed by a calculation or a field case. Participants size a galvanic system for a short pipeline and an impressed current groundbed for a tank farm, interpret real potential survey data, and work through interference scenarios. Video of field measurements shows correct use of reference electrodes and test posts. Group work focuses on diagnosing failing systems from survey records, and the course closes with a written assessment.
Programme outline
Day1Corrosion and CP Fundamentals
- The electrochemical corrosion cell
- Soils, water and electrolyte resistivity
- Polarisation and how CP works
- Coatings and their role with CP
- Galvanic series and anode materials
- Protection criteria: -850 mV, 100 mV shift
- Practical exercise: reading a potential profile
Day2System Design
- Current requirement and coating breakdown factors
- Galvanic anode design and sizing
- Impressed current design: rectifiers and groundbeds
- Deep well and shallow groundbeds
- Tank bottom and well casing protection
- Isolation joints and electrical continuity
- Practical exercise: designing a pipeline CP system
Day3Surveys and Measurements
- Reference electrodes and test points
- IR drop and instant-off potentials
- Close interval potential surveys (CIPS)
- DCVG and ACVG coating surveys
- Soil resistivity measurement
- Data recording and integrity databases
- Practical exercise: interpreting CIPS and DCVG data
Day4Interference and AC Corrosion
- Stray current sources
- DC interference from foreign structures
- AC interference from power lines
- AC corrosion risk assessment
- Mitigation bonds and grounding
- Safety during CP work
- Practical exercise: resolving an interference case
Day5Operation, Troubleshooting and Management
- Commissioning and energising a CP system
- Routine monitoring and inspection intervals
- Rectifier faults and anode bed failures
- Over-protection and coating disbondment
- CP records and regulatory expectations
- Integrating CP into integrity management
- Final assessment
Dates and fees
There are no scheduled dates for this course at the moment. Request it as in-house training, or ask us about the next date.
Certificate
Every delegate who attends the full programme receives a Harfard Technology certificate of completion stating the course title, duration, dates and venue.
Frequently asked questions
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