Laboratory Safety
السلامة في المختبرات
- Next date
- Available in-house
- Fees from
- —per delegate
- Formats
- In-house training0 sessions
- Duration
- 5 daysCertificate
Overview
Laboratories in refineries, gas plants, petrochemical complexes and research centres handle flammable solvents, corrosive acids and bases, toxic and reactive chemicals, compressed gases and samples that may contain hydrogen sulfide or other hazardous components. Laboratory staff also work with hot equipment, glassware, electrical instruments and sometimes radiation sources. Incidents such as fires, chemical splashes, toxic exposures and explosions can cause serious injuries, and poor practices may also compromise the quality of analytical results that plant operations depend on.
This course provides practical knowledge of laboratory safety for industrial and analytical laboratories. Participants learn how to identify laboratory hazards, use safety data sheets and labels, and carry out risk assessments for laboratory procedures. The course covers safe handling, storage and segregation of chemicals, fume cupboards and ventilation, personal protective equipment, compressed gas cylinders and the handling of hydrocarbon and sour samples. It also explains fire prevention and firefighting, electrical and equipment safety, waste disposal, spill response, emergency showers and eyewash stations, first aid, laboratory design and housekeeping, and the role of laboratory safety management and inspections.
Objectives
- Identify chemical, physical and biological hazards in laboratories
- Use safety data sheets, labels and risk assessments for lab procedures
- Handle, store and segregate laboratory chemicals safely
- Use fume cupboards, ventilation and personal protective equipment correctly
- Handle compressed gases and hydrocarbon and sour samples safely
- Prevent fires and respond to spills, exposures and emergencies
- Manage waste, inspections and laboratory safety programmes
Who should attend
Laboratory chemists, analysts and technicians, laboratory supervisors and managers, sample collectors, and HSE staff supporting laboratories.
Training methodology
The course combines explanation of laboratory hazards and controls with practical exercises using safety data sheets, labels, chemical inventories and laboratory layouts. Participants carry out risk assessments for common analytical procedures, check chemical storage against segregation rules, select gloves and protective equipment, and plan responses to spills and exposures. Fume cupboard performance and correct use are demonstrated. Videos and case studies of laboratory fires, explosions and chemical injuries are analysed to draw practical lessons. Each day ends with a short quiz and discussion of safety practices in participants' laboratories.
Programme outline
Day1Laboratory Hazards and Risk Assessment
- The range of hazards found in industrial and analytical laboratories in the energy sector
- Chemical hazard classes: flammable, corrosive, toxic, oxidising, reactive and carcinogenic
- Physical hazards: heat, pressure, glassware, sharp objects, electricity and radiation
- Safety data sheets, GHS labels and how to find the information needed for safe work
- Risk assessment for laboratory procedures and the hierarchy of control in laboratories
- Legal duties, laboratory rules and the responsibilities of staff and supervisors
- Practical exercise: preparing a risk assessment for a common analytical test procedure
Day2Chemical Handling, Storage and Ventilation
- Safe handling of acids, bases, solvents and toxic chemicals at the bench
- Chemical storage rules, flammable cabinets, acid cabinets and refrigerators for chemicals
- Segregation of incompatible chemicals and the prevention of dangerous reactions
- Fume cupboards: types, performance testing, correct use and common mistakes
- General laboratory ventilation, air changes and the control of odours and vapours
- Chemical inventory management and the control of quantities kept in the laboratory
- Practical exercise: auditing chemical storage against segregation rules and correcting errors
Day3Protective Equipment, Gases and Samples
- Selection of gloves, eye protection, face shields and lab coats for different chemicals
- Respiratory protection in laboratories and when it may be required
- Compressed gas cylinders in laboratories: storage, securing, regulators and leak checks
- Handling flammable and toxic gases such as hydrogen, hydrogen sulfide and carbon monoxide
- Safe collection, transport and handling of hydrocarbon and sour samples from the plant
- Pressurised samples, LPG and gas sampling cylinders and their specific hazards
- Practical exercise: selecting protective equipment for a set of laboratory tasks
Day4Fire, Electrical and Equipment Safety
- Fire hazards in laboratories and the control of ignition sources near solvents
- Fire extinguishers, fire blankets and the response to small laboratory fires
- Electrical safety of laboratory instruments, ovens, furnaces and heating devices
- Safe use of centrifuges, autoclaves, vacuum systems and pressure equipment
- Glassware handling, cuts and the safe disposal of broken glass and sharps
- Working alone, out-of-hours work and the controls needed for lone workers
- Practical exercise: identifying fire and equipment hazards in a laboratory layout
Day5Emergencies, Waste and Safety Management
- Chemical spill response, spill kits and the clean-up of acids, solvents and mercury
- Emergency showers, eyewash stations and first aid for chemical exposures
- Laboratory waste classification, segregation, labelling and the approved routes for its disposal
- Laboratory inspections, safety audits and the systematic follow-up of all findings
- Training, induction and building a strong safety culture in the laboratory
- Group exercise: responding to a chemical splash and spill scenario in the laboratory
- Final assessment and discussion of safety practices in participants' laboratories
Dates and fees
There are no scheduled dates for this course at the moment. Request it as in-house training, or ask us about the next date.
Certificate
Every delegate who attends the full programme receives a Harfard Technology certificate of completion stating the course title, duration, dates and venue.
Frequently asked questions
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