Interactive training course · 5 days

Tank Farms, Terminals and Storage Operations

مستودعات الخزانات والموانئ وعمليات التخزين

Next date
Available in-house
Fees from
—per delegate
Formats
In-house training0 sessions
Duration
5 daysCertificate

Overview

Tank farms and terminals are where crude oil, refined products, chemicals and liquefied gases are received, stored, blended and dispatched by pipeline, ship, rail and road. They handle very large inventories of flammable materials, and their performance depends on accurate measurement, safe transfers and careful coordination between many parties. Overfills, tank fires, product contamination, measurement losses and environmental releases are among the most serious risks in terminal operations, and major incidents such as Buncefield have shown how quickly a single failure can escalate into a disaster with wide consequences.

This course provides a practical understanding of the design, operation and safety of tank farms, terminals and storage facilities. Participants learn the main types of storage tanks, including fixed roof, floating roof, pressurised and refrigerated tanks, and their fittings, seals and vents. The course covers receipt, storage, blending and dispatch operations, marine, rail and truck loading, tank gauging, custody transfer measurement and loss control. It also explains overfill prevention, fire protection, bunding and spill control, vapour emissions, tank inspection and maintenance, product quality management, and the procedures, permits and emergency response arrangements needed for safe terminal operation.

Objectives

  • Describe the main types of storage tanks, fittings, seals and vents
  • Plan and control receipt, storage, blending and dispatch operations
  • Apply tank gauging, custody transfer measurement and loss control methods
  • Operate marine, rail and truck loading facilities safely
  • Prevent tank overfills and apply layers of protection in terminals
  • Understand fire protection, bunding, spill control and vapour emissions
  • Manage tank inspection, maintenance, permits and emergency response

Who should attend

Terminal and tank farm operators and supervisors, oil movement and scheduling staff, terminal managers, measurement and HSE personnel.

Training methodology

The course combines explanation of terminal equipment and operations with real tank drawings, gauging tables, loading procedures and incident reports. Participants calculate tank volumes and transfer quantities, reconcile receipts and dispatches to identify losses, and plan transfer and blending operations. Overfill protection systems are reviewed using layers of protection analysis. Videos of tank fires, overfills and boil-over events highlight the importance of safeguards. Case studies, including Buncefield and other major terminal incidents, are analysed in groups. Each day ends with a short quiz and discussion of issues at participants' terminals.

Programme outline

Day1Terminals and Storage Tanks
  • The role of tank farms and terminals in the oil, gas and chemical supply chain
  • Fixed roof, external floating roof and internal floating roof tanks and their uses
  • Pressurised spheres, bullets and refrigerated tanks for LPG and other liquefied gases
  • Tank fittings, roof seals, vents, drains and mixers and their purpose in operation
  • Tank design standards, foundations and the main causes of tank damage and failure
  • Terminal layout, manifolds, pumps and piping systems connecting tanks and loading points
  • Practical exercise: selecting suitable tank types for a range of stored products
Day2Transfer Operations and Measurement
  • Receipt, storage, transfer and dispatch operations and the planning of oil movements
  • Line-ups, valve control and the prevention of misrouting and product contamination
  • Product blending in tanks and in-line blending systems and quality control checks
  • Manual and automatic tank gauging, temperature measurement and sampling methods
  • Custody transfer metering, meter proving and the calculation of standard volumes
  • Loss control, inventory reconciliation and the investigation of measurement differences
  • Practical exercise: calculating tank volumes and reconciling a transfer with recorded losses
Day3Loading Operations
  • Marine terminals, jetties, loading arms and the ship-shore safety checklists used before transfers
  • Rail and truck loading racks, bottom loading and top loading arrangements
  • Static electricity hazards during loading and the use of bonding and earthing
  • Vapour recovery and vapour balancing during the loading of volatile products
  • Loading of LPG and other pressurised products and the special precautions needed
  • Communication, documentation and coordination with ship, rail and road carriers
  • Practical exercise: reviewing a ship-shore checklist and a truck loading procedure
Day4Safety, Fire Protection and Environment
  • Tank overfill causes, high level alarms and independent overfill protection systems
  • Lessons from Buncefield and other major tank farm and terminal incidents
  • Tank fires, rim seal fires, full surface fires and the risk of boil-over
  • Fixed and mobile fire protection: foam systems, water cooling and fire water supply
  • Bunding, secondary containment, drainage systems and the spill response equipment kept on site
  • Vapour emissions, odour control and the environmental monitoring carried out around terminals
  • Practical exercise: reviewing layers of protection against overfill for a storage tank
Day5Inspection, Maintenance and Management
  • Tank inspection: in-service, out-of-service and the use of API 653 principles
  • Tank cleaning, degassing and safe entry for inspection and repair work
  • Maintenance of pumps, valves, meters, gauges and loading equipment in terminals
  • Permit to work, isolation and contractor control in tank farm operations
  • Terminal emergency response plans, drills and coordination with external services
  • Group exercise: responding to a simulated tank overfill and fire at a terminal
  • Final assessment and discussion of operating issues at participants' own terminals

Dates and fees

There are no scheduled dates for this course at the moment. Request it as in-house training, or ask us about the next date.

Certificate

Every delegate who attends the full programme receives a Harfard Technology certificate of completion stating the course title, duration, dates and venue.

Frequently asked questions

Will I receive a certificate?
Yes. Every delegate who attends the full programme receives a Harfard Technology certificate of completion.
What is the difference between classroom and online?
The content and trainer are the same. Classroom sessions run in a training venue in the chosen city; online sessions are live with the trainer over the internet.
Can you run this course for our company?
Yes. We deliver the course in-house at your premises or in a city you choose, adapting examples and exercises to your facilities.
How do I register?
Choose a date and click "Register", or send your request from the contact page. Our team will contact you to confirm your seat and send payment details.

Subscribe to our newsletter

New dates and featured courses, once a month.