Interactive training course · 5 days

Offshore Pipelines and Subsea Systems

خطوط الأنابيب البحرية والأنظمة تحت سطح البحر

Next date
Available in-house
Fees from
—per delegate
Formats
In-house training0 sessions
Duration
5 daysCertificate

Overview

Offshore pipelines and subsea systems connect wells, platforms, floating facilities and onshore terminals, and they are essential to the production of oil and gas from offshore fields. They must withstand high external pressure, seabed movement, currents, corrosion and third-party damage, while often operating for decades in locations that are difficult and expensive to reach. Failures can cause major production losses, environmental pollution and complex repair operations. Understanding how subsea systems are designed, installed, operated and maintained is therefore vital for engineers and managers working in offshore developments.

This course provides a practical overview of offshore pipelines and subsea production systems. Participants learn subsea field architecture, including wells, trees, manifolds, jumpers, flowlines, risers and umbilicals, and the factors that drive concept selection. The course covers pipeline design for pressure, stability, free spans and expansion, material and coating selection, and cathodic protection. It also explains installation methods such as S-lay, J-lay and reel-lay, trenching and burial, pre-commissioning, flow assurance challenges including hydrates and wax, subsea control systems, inspection with ROVs and intelligent pigs, integrity management, and subsea intervention and repair techniques.

Objectives

  • Describe subsea field architecture and its main components
  • Explain the key design factors for offshore pipelines and risers
  • Select materials, coatings and cathodic protection for subsea service
  • Compare pipeline installation, trenching and burial methods
  • Identify flow assurance challenges and their mitigation in subsea systems
  • Understand subsea control systems, umbilicals and production monitoring
  • Apply inspection, integrity management and repair methods offshore

Who should attend

Pipeline, subsea and offshore engineers, project and integrity engineers, operations staff and managers involved in offshore field developments.

Training methodology

The course combines explanation of subsea technology with field layouts, design examples, installation videos and inspection reports from real offshore projects. Participants review subsea field concepts, carry out simple wall thickness and on-bottom stability checks, compare installation methods and evaluate flow assurance risks for given fluids and conditions. ROV and intelligent pig inspection results are interpreted to identify integrity threats. Case studies of pipeline failures and subsea repairs are analysed in groups. Each day ends with a short quiz and discussion of subsea challenges in participants' own projects and operations.

Programme outline

Day1Subsea Field Architecture
  • Offshore field development options: fixed platforms, floating facilities and subsea tiebacks
  • Subsea wells, christmas trees, manifolds and templates and their main functions
  • Flowlines, jumpers, spools and the connection systems used on the seabed
  • Rigid and flexible risers, steel catenary risers and riser towers compared
  • Umbilicals carrying power, hydraulics, chemicals and communications to subsea equipment
  • Concept selection based on water depth, distance, fluids and project economics
  • Practical exercise: developing a simple subsea field layout for a given reservoir
Day2Offshore Pipeline Design
  • Design codes and standards used for offshore pipelines and subsea systems
  • Wall thickness design for internal pressure, external pressure and collapse
  • On-bottom stability under waves and currents and the use of concrete weight coating
  • Free spans, vortex-induced vibration and the methods used to correct spans
  • Thermal expansion, upheaval buckling and lateral buckling in hot pipelines
  • Pipeline routing, seabed surveys and crossing design for existing pipelines and cables
  • Practical exercise: carrying out simple wall thickness and stability checks for a pipeline
Day3Materials, Corrosion Protection and Installation
  • Material selection: carbon steel, corrosion resistant alloys, clad pipe and flexible pipe
  • External coatings, field joint coatings and thermal insulation systems for subsea lines
  • Cathodic protection with sacrificial anodes and the design of anode systems
  • Installation methods: S-lay, J-lay, reel-lay and towed installation and their limits
  • Trenching, burial and rock dumping to protect pipelines from damage and instability
  • Pre-commissioning activities such as flooding, cleaning, gauging, hydrotesting and final dewatering of lines
  • Practical exercise: comparing installation methods for a given water depth and pipe size
Day4Flow Assurance and Subsea Operations
  • Flow assurance challenges: hydrates, wax, asphaltenes, scale and slugging in subsea systems
  • Hydrate prevention using insulation, active heating, methanol injection and MEG injection systems
  • Thermal management, cooldown times and safe shutdown and restart strategies for subsea lines
  • Subsea control systems, multiplexed electro-hydraulic controls and the monitoring of subsea production
  • Pigging of subsea pipelines and the challenges of launching and receiving pigs
  • Subsea processing, boosting and separation and their effect on field development
  • Practical exercise: evaluating hydrate risk and selecting a mitigation strategy
Day5Inspection, Integrity and Repair
  • Integrity threats to offshore pipelines: corrosion, third-party damage, fatigue and geohazards
  • Inspection methods: ROV surveys, intelligent pigging, side-scan sonar and CP surveys
  • Integrity management systems, risk-based inspection planning and the assessment of detected anomalies
  • Subsea intervention vessels, diving and ROV tooling for maintenance tasks
  • Pipeline repair methods: clamps, sleeves, spool replacement and hot tapping
  • Group exercise: reviewing an inspection report and planning an integrity response
  • Final assessment and discussion of subsea challenges in participants' own operations

Dates and fees

There are no scheduled dates for this course at the moment. Request it as in-house training, or ask us about the next date.

Certificate

Every delegate who attends the full programme receives a Harfard Technology certificate of completion stating the course title, duration, dates and venue.

Frequently asked questions

Will I receive a certificate?
Yes. Every delegate who attends the full programme receives a Harfard Technology certificate of completion.
What is the difference between classroom and online?
The content and trainer are the same. Classroom sessions run in a training venue in the chosen city; online sessions are live with the trainer over the internet.
Can you run this course for our company?
Yes. We deliver the course in-house at your premises or in a city you choose, adapting examples and exercises to your facilities.
How do I register?
Choose a date and click "Register", or send your request from the contact page. Our team will contact you to confirm your seat and send payment details.

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