Interactive training course · 5 days

Capacitor Banks, Batteries and DC Systems

مجموعات المكثفات والبطاريات وأنظمة التيار المستمر

Next date
Available in-house
Fees from
—per delegate
Formats
In-house training0 sessions
Duration
5 daysCertificate

Overview

Capacitor banks, batteries and DC systems play vital roles in industrial electrical networks. Capacitor banks improve power factor and voltage, reduce losses and lower electricity costs, but they can also create harmonic resonance, switching transients and safety hazards from stored energy. Batteries and DC systems supply protection relays, switchgear tripping, control systems, emergency lighting and UPS systems, and they must work perfectly at the moment when normal power is lost. A failed battery bank or DC supply can prevent breakers from tripping during a fault, turning a minor problem into a major incident.

This course provides a practical understanding of capacitor banks, batteries and DC systems in oil, gas and industrial facilities. Participants learn power factor correction principles, capacitor bank design and protection, switching, harmonics and the use of detuned filters. The course covers battery technologies including lead-acid, nickel-cadmium and lithium-ion, battery sizing, chargers and rectifiers, DC distribution and earth fault detection, and UPS system configurations. It also explains installation, ventilation and safety requirements for battery rooms, testing and maintenance of capacitors and batteries, capacity testing, monitoring systems and the troubleshooting of common problems.

Objectives

  • Explain power factor correction and the benefits of capacitor banks
  • Design and protect capacitor banks and manage switching and harmonics
  • Compare lead-acid, nickel-cadmium and lithium-ion battery technologies
  • Size batteries and chargers for DC and UPS loads correctly
  • Understand DC distribution, earth fault detection and UPS configurations
  • Apply battery room installation, ventilation and safety requirements
  • Test, maintain and troubleshoot capacitor banks, batteries and DC systems

Who should attend

Electrical engineers and technicians, substation and utility staff, maintenance supervisors, instrument technicians and project engineers.

Training methodology

The course combines explanation of capacitor and battery principles with real single-line diagrams, load profiles, battery data sheets, test reports and maintenance records. Participants calculate capacitor ratings for power factor correction, check for harmonic resonance, size batteries and chargers for typical DC and UPS load profiles, review battery room designs and interpret capacity test and monitoring results. Photographs of failed capacitors and batteries help participants recognise warning signs. Case studies of DC system failures that prevented protection from operating are analysed in groups. Each day ends with a short quiz and discussion.

Programme outline

Day1Power Factor and Capacitor Banks
  • Reactive power, power factor and their effect on losses, voltage and electricity costs
  • Methods of power factor correction and the benefits of capacitor banks
  • Calculating the capacitor ratings needed to reach a target power factor at a plant
  • Fixed and automatic capacitor banks, capacitor units, fuses and reactors
  • Location of capacitor banks at substations, motor terminals and distribution boards
  • Stored energy in capacitors, discharge devices and safe working practices
  • Practical exercise: calculating capacitor size for power factor correction at a facility
Day2Switching, Harmonics and Protection
  • Capacitor switching transients and their effect on drives, electronics and other sensitive equipment
  • Harmonics produced by variable speed drives and other non-linear loads in industrial networks
  • Harmonic resonance with capacitor banks and the use of detuned reactors and filters
  • Capacitor bank protection against unbalance, overcurrent and overvoltage conditions in service
  • Inspection and testing of capacitor banks, capacitance measurement and failure signs
  • Static VAR compensators and active filters as alternatives to fixed capacitors
  • Practical exercise: checking a capacitor bank design for harmonic resonance risk
Day3Battery Technologies and Sizing
  • Applications of batteries in substations, control systems, UPS and emergency systems
  • Lead-acid batteries in vented and valve-regulated designs and their main operating characteristics
  • Nickel-cadmium batteries and their use in harsh and high temperature environments
  • Lithium-ion batteries, their advantages and limitations and the special safety requirements they need
  • Battery sizing using duty cycles, temperature correction and ageing factors
  • Battery chargers, rectifiers, charging modes and float and boost charging
  • Practical exercise: sizing a battery and charger for a substation DC load profile
Day4DC Systems, UPS and Battery Rooms
  • DC distribution boards, protection and the coordination of DC circuit breakers and fuses
  • Earth fault detection in unearthed DC systems and the location of earth faults
  • UPS configurations, static switches, maintenance bypass arrangements and levels of redundancy
  • Battery room design, ventilation, hydrogen hazards and electrolyte spill control
  • Personal protective equipment and safe work practices for battery maintenance
  • Fire risks of lithium-ion batteries and suitable detection and protection measures
  • Practical exercise: reviewing a battery room design for ventilation and safety requirements
Day5Testing, Maintenance and Troubleshooting
  • Routine inspection of batteries: voltage, specific gravity, temperature and connections
  • Capacity testing, controlled discharge tests and the correct interpretation of the results
  • Battery monitoring systems, internal resistance measurements and the analysis of long-term trends
  • Routine maintenance of battery chargers, UPS systems and DC distribution equipment
  • Troubleshooting low capacity, thermal runaway, earth faults and charger problems
  • Group exercise: investigating a DC supply failure that prevented a breaker from tripping
  • Final assessment and discussion of DC system issues at participants' own sites

Dates and fees

There are no scheduled dates for this course at the moment. Request it as in-house training, or ask us about the next date.

Certificate

Every delegate who attends the full programme receives a Harfard Technology certificate of completion stating the course title, duration, dates and venue.

Frequently asked questions

Will I receive a certificate?
Yes. Every delegate who attends the full programme receives a Harfard Technology certificate of completion.
What is the difference between classroom and online?
The content and trainer are the same. Classroom sessions run in a training venue in the chosen city; online sessions are live with the trainer over the internet.
Can you run this course for our company?
Yes. We deliver the course in-house at your premises or in a city you choose, adapting examples and exercises to your facilities.
How do I register?
Choose a date and click "Register", or send your request from the contact page. Our team will contact you to confirm your seat and send payment details.

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